Liquid Packaging Machine

Low Viscosity/Free-Flowing Liquids

• Examples: Water, alcohol, syrups
• Recommended Machines: Overflow and gravity filling machines
• These thin, water-like liquids freely flow into containers.

High Viscosity/Viscous Liquids

• Examples: Oils, creams, pastes
• Recommended Machines:
• Pump and piston fillers – suitable for thick liquids that don’t pour easily
• Vacuum filling machines – effective for filling viscous products and capturing every drop

Modern liquid filling machines offer flexibility to package nearly any type of liquid product with some machine adjustments for specific products. Examples of products filled into various industries include:

Food/Beverage – waters, juices, sauces, oils and more.

Healthcare/Pharma – vitamins, supplements, creams, lotions and solutions.

Cosmetics/Toiletries – makeup, hair products, soaps and perfumes.

Chemicals – paints, inks, solvents, polishes and cleaners.

Veterinary – shampoos, treatments, supplements and creams.

Automotive – lubricants, washes, polishes and liquids.

Home/Gardening – cleaners, fertilizers, oils and fragrances.

Liquid fillers can be categorized by orientation, filling principle, automation level, and other factors critical to operations.

By Orientation
Rotary machines fill rapidly but waste more containers if issues arise during production. Inline systems allow easier issue resolution. Rotary units maximize outputs for large companies.

By Principle
Vacuum fillers gently draw viscous products. Volumetric systems precisely dispense quantities via gravity or pistons. Overflow ensures consistent levels rather than weights. Pumps propel thicker liquids. Net weight machines package to precise masses.

By Automation
Fully automatic machinery maximizes throughputs via integrated conveyors. Semi-automatic systems rely on manual placement but increase individual speeds. Manual units facilitate small-scale or remote applications without electricity.

Additional Considerations
Production volumes, product viscosities, container attributes, and operational requirements all influence the ideal solution. Proper machine selection streamlines packaging while minimizing waste. Please inquire about options matching your specific needs.

In summary, liquid filling machinery comes in various designs to suit diverse operating environments, capacities, and product handling needs. Analyzing classification factors leads to choosing the best equipment fit.

Popular formats include bottles, jars, pouches, bags-in-boxes and aseptic bag-in-cartons. Sizes range from ml to liter+ containers.

1. Liquid Properties

• Viscosity – thin/viscous?
• Temperature stability
• Particulates or other characteristics
  Match the liquid to the optimal filling principle.

2. Container Type

• Size/volume
• Material – glass, plastic, metal?
• Clear or colored?
  Select a machine suitable for your container.

3. Production Needs

• Batch or continuous workflow?
• Volume/day or hour
• Consistency requirements
  Higher automation for high volumes.

4. Space and Budget

• Footprint
• Capital and operating costs
  Consider space and budgetAllowances.

5. Regulatory Compliance

• Cleaning/sanitizing needs
• Sealing/capping type
• Tracking and traceability
  Choose a machine meeting regulations.

Doing your research upfront on these key selection criteria helps ensure you purchase the right-sized liquid filler solution for your specific packaging operation. Seek guidance from suppliers as needed.

Lintyco offer customized solution to design a machine tailored precisely to your unique liquid product and packaging needs.And we help you smooth startup  and maximize performance.

Gravity, pump and pressure filling are common. Aseptic machines use sterile air or nitrogen filling. Some feature volumetric, weight-based or servo controls.

Rates vary by machine/package size but range from 50-5000+ packages/hour. Small tabletop machines fill 50-200 units/hr. Floor models reach 300-3000/hr.

You can get your free machine roi calculator here

Common checks are for fill weight/level, presence/tightness of caps/lids and package integrity/leak testing. Visual/camera inspections also performed.

Operation training and standard maintenance practices like periodic sanitation ensures long machine life. Automated models are easier to operate.

– Cleaning – Thoroughly clean all parts and surfaces that come into contact with the liquid on a regular schedule. Properly disassemble parts as needed.

– Lubrication – Lubricate moving parts like chains, gears, bearings according to the manual. Check for wear and replace if necessary.

– Pump maintenance – Inspect pump valves and seals for wear. Replace damaged or worn components.

– Filter checks – Inspect and clean filters that protect pumps from contamination on a scheduled basis.

– Calibration – Periodically calibrate fill level sensors and valves to ensure accurate, consistent filling.

– Leak checks – Inspect hoses, seals and connections regularly for leaks that could contaminate products.

– Electrical checks – Check terminals, wires and electrical components for corrosion or damage.

– Safety systems – Validate light curtains and sensors are working properly for safe operation.

– Documentation – Keep records of maintenance tasks, part replacements and errors logged.

– Training – Educate operators on basic maintenance procedures they can perform.

Liquid packing machine prices can vary significantly depending on the type of machine, features/options, capacity, and manufacturer. Here are some general price ranges for different liquid filling machine types:

Manual/Semi-Automatic Machines:
– Entry-level tabletop models start around $5,000-$10,000
– Floor/stand-alone models range from $10,000-$30,000

Automatic Inline Machines:
– Small to medium systems with 4-12 filling heads are $30,000-$80,000
– Larger machines with 12-24 heads range from $80,000-$150,000

Automatic Rotary/Carousel Machines:
– Small machines with up to 24 stations start at $150,000
– Medium machines with 24-48 stations are $150,000-$300,000
– Large systems with 60+ stations range from $300,000-$500,000

Aseptic/Sterile Filling Machines:
– These often require clean rooms and cost significantly more at $150,000-$500,000

Additional factors that impact price:
– Product handling options (pumps, valves, etc)
– Automation components
– Container throughput capacity
– Industry certification/compliance level
– Custom engineering requirements
– Regional taxes and duties